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Friday, August 15, 2014

Incompletely Filled Groove - Underfill

This is a continuous, or intermittent, channel in the surface of a weld, running along its length, due to insufficient weld metal.

Common causes

This problem arises when there has been insufficient filler metal (current or wire feed too low or too high a travel speed) so that the joint has not been sufficiently filled. The result is that the thickness of weldment is less than that specified in the design, which could lead to failure.

Acceptance

Most standards will not accept this type of imperfection, except perhaps over short lengths and even then a smooth transition is required. The designer expects the joint to be adequately filled, but not too much so (see excess weld metal).

Often the presence of this imperfection is an indication of poor workmanship and could suggest that further training is required.
Incompletely Filled Groove - Underfill
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1 comments:

  1. It's interesting to be able to see something like this. I have worked in a lot of differnt industries in my life, but there's always something new out there to learn. I think it's awesome to be able to do that. You never know when you'll learn something that changes everything and makes you want to change all of your plans. Maybe someone will fall in love with welding because of this.
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